High level of maintenance for water treatment equipment

Equipment is like humans, and if properly maintained, it will not malfunction. We need to reflect on the causes of the malfunction and take measures to prioritize prevention. During the use of equipment, achieving zero failure is the goal pursued by maintenance technicians.

Equipment maintenance, like treating illness and rescuing people, needs to prioritize prevention and be good at treating "pre illness". Equipment maintenance should be done well to avoid malfunctions and achieve zero failure of equipment. Zero failure is the realm pursued by maintenance professionals.

Zero fault of equipment does not mean that the equipment does not malfunction, but rather that the equipment does not malfunction during production time, and maintenance technicians eliminate equipment faults in the bud through technical means during non production time. If the aircraft cannot malfunction during flight; For example, if a critical production line is shut down for a long time due to faults, it will cause huge losses. Therefore, for such equipment, it is necessary to conduct maintenance during non production time to eliminate potential faults and ensure zero faults.

To achieve zero equipment failure, efforts can be made from the following 5 aspects:

1. Identify potential faults and resolve them

To identify potential faults in the equipment, it is necessary to have skilled technical personnel who know when and where the problem may occur. If a certain factory has 20 sets of equipment with a service life of 10 years, and 3 sets of equipment have bearings in a certain part that are damaged, it can be determined that the bearings in that part of the other 17 sets of equipment have reached their service life and need to be replaced in advance to eliminate the potential fault.

2. Through training, improve the quality of operators and maintenance personnel, improve human reliability, and reduce faults caused by human errors

3. Improve design and control the occurrence of faults from the source

Some faults can be eradicated by improving design. Analyzing and summarizing these faults, proposing solutions, taking reasonable measures, and controlling them from the source can achieve maintenance free effects.

4. Strengthen preventive maintenance

Strengthen the inspection of equipment and detect potential faults in advance through inspection. For example, regularly inspect the transmission system inside the equipment box. When any loose screws or nuts are found, measures can be taken in advance to eliminate potential equipment hazards in the bud. Using advanced technological means to monitor the status of equipment, timely preventive maintenance should be carried out to eliminate potential faults and restore the accuracy of the equipment before the occurrence of faults.

5. Improve equipment maintenance level by improving management

The core of equipment management is to achieve production and operation goals, improve equipment comprehensive efficiency, and pursue life cycle cost economy. Based on the characteristics of enterprise equipment, formulate equipment management systems that are in line with the actual situation of the enterprise to improve the equipment maintenance level of the enterprise. For example, for different equipment, whether to adopt post maintenance mode or preventive maintenance mode, or develop a spot check mode that is in line with the actual situation of the enterprise.

The above is what Hongjie Water brings to everyone about "a higher level of water treatment equipment maintenance", hoping to help you!

Shenzhen Hongjie Water Technology Co., Ltd. is an integrated high-tech enterprise specializing in product research and development, production, sales, engineering design, installation and debugging, technical consulting, and sales of supporting materials in the fields of industrial water treatment and drinking water treatment. Our main products include the design, manufacturing, installation, debugging, and maintenance of water treatment equipment, including pure water equipment, ultra pure water equipment, reverse osmosis equipment, GMP purified water equipment, EDI deionized water equipment, domestic sewage equipment, industrial wastewater equipment, softened water equipment, and reclaimed water reuse equipment, all of which are integrated into an environmentally friendly high-tech manufacturer.